Views:65 Author:Site Editor Publish Time: 2021-05-24 Origin:Site
We provide design, engineering, and production molds for die-casting molds and squeeze casting molds. The maximum production capacity of the molds is 750 tons, which are used in advanced manufacturing processes for complex and high-performance products. Our die casting mold solutions include molds for precision aluminum and magnesium castings for complex products such as wheels, brake drums, and suspension components used in automobile, truck manufacturing, and performance racing. Our high-speed machining and automatic EDM (Electrical Discharge Machining) functions to ensure excellent die casting mold performance, thereby providing unparalleled castings with dimensional accuracy, strict tolerances, and smooth surface finish.
We regularly pour various non-ferrous metal materials. The following are some of the most commonly used alloys:
Aluminum alloy die-casting alloy: A380, A356, A360, and K alloy.
Zinc die-casting alloys include ZA8, ZA27, and Zamak 1 to Zamak 5.
A wide range of complex applications
Excellent dimensional accuracy
Smooth casting surface
Casting tensile strength
Reduce or eliminate post-processing operations
The inevitable fact is that the cost of die-casting molds is very high, the highest of all production processes. This is because, due to the nature of die casting, during normal use, the mold has to withstand extremely harsh working conditions.
Tool materials-Die casting molds are manufactured using the highest quality engineering tool steel available, which is more expensive than standard steel but is necessary for correct functionality.
Temperature Metal will melt at extremely high temperatures and be introduced into the mold, regardless of the quality of the mold material, which will cause a certain degree of thermal shock and stress.
Die-Die corrosion, also known as die corrosion, refers to the tendency of a metal to corrode tool steel, causing it to flow across the die surface, especially with irregular, small, or fine die features.
Fortunately, the typical high-volume operation of die castings helps to keep costs under control and die castings generally do not require expensive secondary assembly and machining operations. Starting from the product design stage, there are many ways to reduce the cost of die-casting molds.
Value of scrap sold outside the factory
Unrecycled waste is sold outside.
Scrap price is only a small part of the purchase price.
Scrap from finishing operations
Die castings usually do not require finishing to remove metal.
Part material volume
The amount of material in the component varies with the manufacturing process.
Die castings are usually made of very thin walls and carefully arranged reinforcement parts.